High orientation consistency and adjustable convex width of laser-induced periodic surface structures using picosecond laser pulse trains.

High orientation consistency and adjustable convex width of the low-spatial-frequency laser-induced periodic surface structures (LSFLs), crucial to the functional surface characteristics, have remained elusive. This paper proposes a new method to fabricate LSFLs with high orientation consistency on the rough surface of titanium by combining laser polishing and laser induction with LSFLs with a tunable convex width via laser melting as the post-treatment. Picosecond pulses trains with a 50-ns interval are applied to regulate the thermal incubation effect and achieve laser polishing and laser nanoscale melting. The melting time of titanium for laser polishing and laser nanoscale melting is determined to be on a microsecond time scale and around 100 ns, respectively. Experimental studies show that the surface texture of titanium lowers the orientation consistency of LSFLs and its divergence angle is 30°. Picosecond pulses with a sub-pulse number of three are applied to achieve surface polishing and the formation of the rudiment of the LSFLs, followed by the picosecond laser induction. As a result, the divergence angle of LSFLs decreases from 30° to 12°. On this basis, aiming at the problem of the narrow adjustability of the convexity ratio of LSFLs, a nanoscale melting processing method based on picosecond pulse trains with a sub-pulse number of four is proposed, and LSFLs with the tunable convexity ratios from 0.3 to 0.87 are obtained.