Mechanism of ceramic slurry light scattering affecting contour accuracy and method of projection plane correction

Digital light processing (DLP) is a relatively mature ceramic additive manufacturing technology widely applied in medical bone implantation, electronic communication, and other fields. However, the size error caused by the light scattering from the complex contour can seriously affect the precision and forming quality of the printed green body. This paper studied the scattering behavior of complex structure ceramics under different exposure energies through two structural parameters: exposure width and contour shape. A formula for excess cure width is presented. The formula will be then applied to simplify the machine learning algorithms. Finally, by inverse compensation for the complex contour, we optimized some pore structures and complex shapes to greatly improve the fidelity of the structure.