Experimental Study on Coupling Characteristics of Cutting Heat and Cutting Vibration Under Different Tool Wear States

Abstract The thermo-mechanical-vibration coupling characteristics of turning system has always been an important research topic in the field of machining, and the material, states and performance of cutting tools will directly affect this coupling characteristics. In this paper, a synchronous testing system for cutting temperature and cutting vibration is built to collect the cutting temperature and cutting vibration near the tip of three worn tools D1 (new blade), D2 (moderately worn blade) and D3 (severely worn blade). Based on the test data and the grey correlation theory, the coupling characteristics of cutting temperature rise and cutting vibration of tools in different wear states are analyzed. Based on the experimental data and least square method, (1) the regression model of cutting temperature rise about cutting vibration and cutting parameters (2) the regression model of cutting vibration about cutting temperature rise and cutting parameters have been established respectively. The undetermined parameters and correlation coefficients are obtained by MATLAB software programming. The research show that the coupling of cutting heat and cutting vibration of tools D1 and D2 is one-way coupling, that is, cutting vibration significantly affects cutting heat, but cutting heat has little effect on cutting vibration, while the coupling of cutting heat and cutting vibration of tool D3 is a bidirectional coupling.