Mining waste and coconut fibers as an eco-friendly reinforcement for the production of concrete blocks

Using mineral and agro-industrial wastes associated with the cement matrix can add value and guarantee suitable properties for reinforced composites. This research aimed to evaluate the effect of the incorporation of quartzite and coconut fibers on masonry blocks' physical, mechanical, and thermal properties. Quartzite was evaluated replacing 0%, 25%, 50%, 75%, and 100% of the sand, whereas the coconut fibers were added in a proportion of 2.5% of the volume of gravel. Quartzite residues were analyzed regarding their granulometry, chemical composition, and pozzolanicity. The block initial formulation (control) was: 8.2% cement, 45.9% sand, and 45.9% gravel. The cement was cured at room temperature for 28 days. Subsequently, the blocks were subjected to the characterization of physical, mechanical, and thermal properties. Coconut fibers presented a low percentage of extractives, with a low inhibition index (1.93%), reducing their effect on cement hardening. The increase in the content of quartzite incorporated provided a reduction in bulk density and an increase in porosity (from 11.7 to 16.0%) and water absorption after 24 h (from 7.0 to 8.5%). The compressive strength was reduced from 50% with the insertion of the quartzite. The quartzite and coconut fibers reduced the concrete's thermal conductivity, providing essential reflections for the performance of the blocks in terms of thermal comfort in built environments. Further, incorporating these materials provided the potential to obtain blocks with characteristics of resistance and offering possible thermal comfort, besides contributing as an option for a destination for these mineral and agro-industrial wastes.