Does the user behavior effect the productivity of hammer drilling?-Analysis of the influences of feed and lateral force

The objective of this study was to investigate the relationship between feed and lateral force with productivity in hammer drilling. Necessary user forces and vibration caused by hammer drilling leads to user fatigue and long-term injuries. Through an increase in productivity, the stress duration and thus injuries caused can be reduced. The user, who influences productivity, applies lateral forces in addition to the feed force during hammer drilling. Their influence and interaction with the feed force on productivity has not yet been investigated. In this study, a total of 1152 boreholes were performed on an automated test bench. Along with the feed and lateral forces, the setup, consisting of hammer drill and drill bit model, was varied in order to investigate interaction effects as well as discuss transferability of the findings. The productivity was evaluated by the rate of penetration (ROP). It was observed that the ROP decreased with increasing lateral forces (p < .001, r = 0.315) and increased with increasing feed force. The detailed courses of these relationships were setup-specific. At low feed forces, the feed and lateral force interacted on the ROP. The investigated relationships indicate an efficient operating range depending on the user forces and setup used, which enables a reduction of the user's stress duration. The findings help engineers develop power tools that provide more efficient and hence less fatiguing work, making them more ergonomic for the user.