Nano-sized Metallic Nickel Clusters Stabilized on Dealuminated beta-Zeolite: A Highly Active and Stable Ethylene Hydrogenation Catalyst

Supported Ni catalysts were synthesized using the beta-zeolite framework, with and without the framework Al, as a platform for dispersing Ni. The silanol nest sites of dealuminated zeolite beta provide isolated cationic Ni sites that can be reduced under relatively mild conditions to create highly dispersed metal clusters. Compared to the Ni sites present in Ni-[Al]-beta-19, Ni-[DeAl]-beta exhibit a 20-fold increase in the apparent reaction rate for C2H4 hydrogenation and is stable, with little deactivation over 16 h of catalysis. Ni K-edge X-ray absorption spectroscopy (XAS), as well as CO adsorption monitored with Fourier transform infrared spectroscopy, shows that in the oxidized Ni-[DeAl]-beta catalyst Ni reoccupies vacant silanol nests produced from dealumination. After reductive treatment, XAS shows that approximately 50% of Ni is reduced to metallic Ni, forming clusters that are approximately 1 nm in size. Scanning transmission electron microscopy images are consistent with the absence of large (>1 nm) metallic Ni clusters. These results indicate that [DeAl]-beta can be used to synthesize isolated cationic Ni sites as well as stabilize highly dispersed metal clusters that can be used as a highly active and stable C2H4 hydrogenation catalyst.