CoFe-loaded P, N co-doped carbon foam derived from petroleum pitch waste: An efficient electrocatalyst for oxygen evolution reaction

Designing and developing affordable, high-performance, and stable electrocatalysts for oxygen evolution reaction (OER) is decisive for pragmatic water electrolysis to produce green hydrogen energy. In this work, we report cobalt and iron incorporated in phosphorus and nitrogen co-doped carbon foam (CF) derived from petroleum pitch as a promising electrocatalyst for alkaline OER. The P, N heteroatoms co-doped carbon foam (PN-CF) was first synthesized via thermo-chemical treatment of low-cost petroleum pitch in the presence of melamine (N source) and sodium hypophosphite (P source) precursors, followed by carbonization. Then, mono and bimetals of Co and Fe were impregnated into the as-prepared composite carbon foam (PN-CF) substrate, followed by further carbonization. Among the different catalysts, the bimetallic CoFe integrated with the PN-CF (CoFe@PN-CF) reveals an outstanding electrocatalytic activity (320 mV overpotential at j = 10 mA·cm-2), low Tafel slope (48 mV·dec-1), and excellent durability during OER measurement in 1 M KOH aqueous solution. The superb performance of the CoFe@PN-CF catalyst stems from the synergetic effect of the bimetals confined on phosphorus and nitrogen co-doped carbon foam support with high specific surface area, highly porous structure, and formation of graphitic domains, which enhances the electrical conductivity. This work sheds light on the potential for valorizing petroleum pitch and provides a facile synthesis approach to synthesizing a low-cost, high-performance, and durable electrocatalyst for alkaline OER.