Improvements in oil and grease resistance (OGR) test methodology for waterborne barrier coatings

Paper-based food packaging is becoming more popular due to consumer demands for sustainable packaging options. Waterborne paper coatings that provide performance properties (i.e., resistance to oil and grease) not inherent to paper and board substrates offer improved sustainability profiles over earlier paper treat-ment options, including fluorocarbon treatment and coating with extruded plastics. The continued development of new paper coating technologies requires re-evaluation of current test methods and development of new methods to ensure lab evaluations can serve as accurate predictors of real-world performance. This paper provides an overview of commonly used oil and grease resistance (OGR) test methods within the paper coatings industry, and then describes improvements and developments made to two key methods: the 3M Kit test and an internally developed oil breakthrough test. The combined use of these adapted methods provides a more efficient testing workflow and a more complete understanding of the OGR performance of barrier coatings.Application: The development of new barrier coatings for paper packaging requires robust and quantitative methods for performance evaluation. This paper reviews industry standard oil and grease resistance (OGR) test methods and describes improvements to two key methods: the 3M Kit test (TAPPI Standard Test Method T 559) and an internally developed oil breakthrough test.