The Effect of the Shear Flow on Columnar Crystal Growth in an Undercooled Melt

Herein, the effect of the shear flow on the growth of columnar crystals in an undercooled melt is studied. The asymptotic method is used to solve the dynamic model for the growth of a columnar crystal. The resulting asymptotic solution shows that the shear flow significantly changes the interface morphology of the columnar crystal. With the shear effect of the forced flow, the growth rate of the columnar interface increases in the shear direction of the shear flow. As the shear rate of the shear flow further increases, the interface of the columnar crystal is seriously deformed and distorted. The shear flow causes the columnar crystal in the undercooled melt to tend to evolve into smaller crystals in the initial stage of crystal growth. The analytical result provides a prediction of the formation of interface microstructures during solidification through the change of processing parameters.