Effects of Flexural Rigidity on Soft Actuators via Adhering to Large Cylinders

This study proposes a soft pneumatic actuator with adhesion (SPAA) consisting of a top fluidic-driven elastic actuator and four bottom adhesive pads for adhering to large cylinders. Finite element models were developed to investigate the bending properties under positive air pressure and the effect of “rib” height on the flexural rigidity of the SPAA. A synchronous testing platform for the adhesive contact state and mechanics was developed, and the bending curvature and flexural rigidity of the SPAA were experimentally measured relative to the pressure and “rib” height, respectively, including the adhesion performance of the SPAA with different rigidities on large cylinders. The obtained results indicate that the SPAA can continuously bend with controllable curvature under positive air pressure and can actively envelop a wide range of cylinders of different curvatures. The increase in the “rib” height from 4 to 8 mm increases the flexural rigidity of the SPAA by approximately 230%, contributing to an average increase of 54% in the adhesion performance of the SPAA adhering to large cylinders. The adhesion performance increases more significantly with an increase in the flexural rigidity at a smaller peeling angle. SPAA has a better adhesion performance on large cylinders than most existing soft adhesive actuators, implying that is more stable and less affected by the curvature of cylinders. To address the low contact ratio of the SPAA during adhesion, the optimization designs of the rigid–flexible coupling hierarchical and differentiated AP structures were proposed to increase the contact ratio to more than 80% in the simulation. In conclusion, this study improved the adhesion performance of soft adhesive actuators on large cylinders and extended the application scope of adhesion technology. SPAA is a basic adhesive unit with a universal structure and large aspect ratio similar to that of the human finger. According to working conditions requirements, SPAAs can be assembled to a multi-finger flexible adhesive gripper with excellent maneuverability.