Robust Design Optimization of a Permanent Magnet Motor from the System-Level Design Perspective

From the system-level design perspective, a robust design optimization method for a permanent magnetic motor is proposed to enhance the dynamic performance of a drive system while maintaining its steady performance. To achieve the goal, an elaborate numerical model for the whole drive system is first constructed by incorporating a control circuit simulator into a finite element analysis tool, and then the influence of motor parameter variations on transient system responses is investigated by means of the method of Taguchi experimental planning. A conventionally customized motor is optimized by the univariate dimension reduction method to ensure the robustness of system performances against manufacturing tolerances. Finally, a comparative performance analysis between two motor drive systems is provided to demonstrate the validity of the proposed method.