Novel replaceable EEG electrode system

Abstract Due to the direct contact between electrode and scalp, dry EEG electrodes are exposed to increased mechanical wear compared to conventional gel-based electrodes. However, state-of-the-art commercial cap systems commonly use permanently fixated electrodes which can lead to downtime of the EEG cap during professional repair and replacement as well as reduced overall lifetime. An easily replaceable EEG electrode would furthermore improve hygiene, especially for newborn and infant applications. We propose a novel replaceable electrode system, consisting of an electrode holder, a snap top, a contact ring fixated inside the electrode holder, and a replaceable electrode. The production process consists of 3D printing, silicone molding, resin casting, and electroless plating. The replaceable electrode system is integrated into a multichannel EEG cap system. A verification study is conducted with 30 volunteers. The operators experienced that the new electrode holder eases adjustment of the electrode to have proper contact with the scalp. During the study, defective electrodes can be replaced without a soldering process. Furthermore, all electrodes stayed in the holder and did not fall off the cap for the whole session. In conclusion, the novel replaceable electrode system is suitable for EEG measurements.