Study on Microstructure Evolution of Oolitic Hematite during Microwave Fluidization Roasting

To explore the microstructure evolution of oolitic hematite during microwave fluidization roasting, COMSOL multiphysics and scanning electron microscopy (SEM)-energy-dispersive spectrometry (EDS) were used to simulate and explore the microstructure evolution. The simulation results indicated that with the extension of microwave heating time and the increase of microwave power, the surface temperature in the particle model progressively increased, and the heating rate of hematite was the fastest, followed by quartz and apatite; simultaneously, the temperature stress and difference between the three mineral interfaces in the model were increased. The SEM-EDS results illustrated that there were microcracks at the interface between iron minerals and gangue minerals, such as quartz and apatite, and the microcracks were more obvious at the interface between iron minerals and quartz minerals. With the extension of microwave treatment time, the microcracks were gradually extended and expanded inward along the outer edge of oolitic and gradually formed in the core of the oolitic structure. Appropriately increasing the roasting temperature, prolonging the roasting time, and increasing the CO concentration made the particle surface more loose and rough, and produced more cracks and pores, while the ore surface presented a honeycomb morphology.