Performance Prediction of Composite Marine Propeller in Non-Cavitating and Cavitating Flow

The purpose of this study is to compare the performance of specific composite propellers with different ply angles from a cavitation inception speed (CIS) perspective. Composite propellers have a relatively large deformation compared to existing propellers manufactured using nickel aluminum bronze alloys. Therefore, it is necessary to understand the correlation between the stacking method of the composite materials and the propeller performance in order to design composite propellers that provide sufficient strength and generate the desired deformation. In addition, in the case of composite propellers, the deformation is closely related to the CIS because it can delay or accelerate the occurrence of tip vortex cavitation (TVC). Fluid-structure interaction (FSI) analysis of the model-scale composite propellers is performed using a coupled computational fluid dynamics (CFD)-finite element method (FEM) to examine the influence of the lamination direction on the deformation of the composite propeller. Finally, a hydroacoustic analysis of the noise generated and propagated by a composite propeller in non-cavitating and cavitating flows is conducted. The study found that some deformed parameters of the propeller affect the performance, the deformation of the composite propeller itself has no significant effect on the sound pressure level, and the volume change of cavitation has a decisive effect on the variation of the sound pressure level radiated from the composite propeller. These results can improve the feasibility, conceptual design, performance, and manufacturing methods for composite propellers.