Effect of initial particle size and various composition on the spark plasma sintering of binderless tungsten carbide

Abstract The results of studies of the kinetics of high-speed spark plasma sintering (SPS) of plasma-chemical nanosized and industrial micron tungsten carbide powders are described. During SPS the carburization of the surface layer of tungsten carbide samples takes place, which leads to differences in the phase composition and hardness of the surface and central regions of sintered ceramics. The process of SPS of tungsten carbide can be sequentially represented as a change of the following mechanisms: rearrangement of particles at lower temperatures (Stage I) → sintering of particles due to grain boundary diffusion (Stage II) → sintering due to diffusion in the crystal lattice (Stage III- 1) → sintering under conditions of intensive grain growth with an abnormally low diffusion activation energy (Stage III-2).