Wellbore multiphase flow behaviors during gas invasion in deepwater downhole dual-gradient drilling based on oil-based drilling fluid

Knowledge of wellbore multiphase flow characteristics is important for early gas invasion identification and treatment, especially in oil-based drilling fluid. The wellbore multiphase flow law in downhole dual-gradient drilling (DDGD) is more complex than that in conventional single-gradient drilling. There was no relevant literature report at present. In this paper, considering the synergistic feedback relationship of multiphase flow, interphase mass transfer, and wellbore temperature, a fully transient wellbore multiphase flow model was established based on oil-based drilling fluid in deepwater DDGD. The model also coupled the variable temperature-mass flows caused by the dynamic transfer of hollow glass balls and formation gas. The bubble interface mass transfer theory was adopted to describe the interphase mass transfer rate. The model was verified through the experimental measurement data. The calculated results indicated that the dynamic transfer of hollow glass balls varied the wellbore pressure gradient and flow rate in DDGD, resulting in a sudden decrease in gas fraction and gas solubility along the flow direction at the separator. Additionally, the transient interphase mass transfer and wellbore temperature had large impact on the wellbore multiphase flow behaviors. Moreover, the model based on bubble interface mass transfer theory could more accurately characterize the development of the wellbore multiphase flow. This research could provide a certain theoretical basis for the detection and treatment of gas invasion in deepwater DDGD.(c) 2022 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).