Temperature Prediction for Reheating Furnace by Gated Recurrent Unit Approach

Reheating furnaces are used to homogeneously reheat the steel stock (Billets, blooms or slabs) at a temperature between 1000 degrees C and 1250 degrees C before hot rolling. Supply of accurate, stable, and reliable control of temperature is most important for reheating furnaces in hot-rolled steel production. The phenomenon of large time lags in temperature is an arduous problem that existed in the combustion system of furnaces, it causes control system big overshoot, continuous oscillation, and may even make the system unstable. In this paper, a prediction model based on gate recurrent unit (GRU) was established to forecast the inside temperature of the furnace by using temperature, fuel, and air time series. Moreover, this paper presents an approach which is combining a prediction model with a feedforward controller that can improve the stability of the temperature control system. Established prediction model of temperatures by collecting data from on-side, and evaluated the model and feedforward performance on the actual reheating furnace. Compared with other dynamic models (recurrent neural network and long short-term memory), the proposed models outperformed by 15.63% and 26.07% on average in terms of the mean absolute error and root mean square error, respectively. Moreover, the proposed control improve traditional PI controller by 33.43% and 19.92% on average in terms of the mean absolute error and root mean square error, respectively. The presented method can be used to reduce the temperature disturbances in the reheating furnaces.