Long-term low-temperature hot corrosion of PTA welded Rene 41 superalloy under marine-like conditions

The hot corrosion behavior of plasma transferred arc (PTA) welded Rene 41 in NaCl, NaVO3, Na2SO4, and a salt mixture of 87.5 wt% Na2SO4 + 5 wt% NaCl + 7.5 wt% NaVO3 was investigated at 600 degrees C. The single-salt experiments were carried out to identify specific corrosion characteristics and to provide insights into and, thus, an understanding of the corresponding corrosion processes. NaVO3 and NaCl showed strong corrosive effects, while Na2SO4 proved less corrosive. Long-term experiments were carried out to simulate real machine operating conditions. After cyclic studies with repeated changes in temperature, the deep and local corrosive attack became apparent, which is characteristic for low-temperature hot corrosion.