Performance evaluation and parameter sensitivity analysis of a membrane-based evaporative cooler with built-in baffles

Evaporative cooling systems have attracted increasing attention for energy-efficient air conditioning applica-tions. A hollow fiber membrane-based direct evaporative cooler (HFM-DEC) is proposed in this study. The selected membrane material can selectively allow only water vapor to penetrate, while preventing the passage of bacteria and fungi, thereby avoiding deterioration of indoor air quality. Compared with the conventional evaporative coolers with counter-flow and cross-flow arrangements, the proposed novel configuration performed better cooling ability by installing baffles in the air flow channel to enhance the air disturbance. The parameter sensitivity analysis was conducted on the HFM-DEC with built-in baffles by employing an experimentally vali-dated numerical model. The orthogonal test method was used to study the influence of nine key parameters of the HFM-DEC on its wet-bulb effectiveness, coefficient of performance, and the cooling capacity. According to the optimized scheme, the HFM-DEC with a relatively optimal configuration was proposed. The cooling per-formance of this module was investigated under various inlet air conditions. The results showed that if the inlet air velocity was maintained within the range of 0.5-2 m/s, it was capable of achieving an optimal performance with the wet-bulb effectiveness of 70%-95%, the COP of 17-78, and the cooling capacity of 60-106 W, respectively, under diverse weather conditions. Correlations of Nusselt number and Sherwood number were developed by fitting the simulation results. The influence of Reynolds number on air stream characteristics was obtained based on the analysis of the velocity field, temperature field and concentration field of this module under varying operating conditions.