Tool-path continuity determination based on machine learning method

Computer-aided manufacturing (CAM) software outputs machining data by encoding a tool-path into a series of G-codes which are composed of various lengths of line segments. The discontinuities of these line segments may cause inefficiency for computer numerical control (CNC) system. To achieve high-speed continuous motions, corner smoothing algorithms based on look-ahead methods are widely used. However, it is difficult to meet smoothing trajectories in real-time requirements. Based on machine learning method, in this paper, a support vector machine (SVM) system is presented for directly outputting classification results of the various geometric continuities at the transition corners. The feature values used for generating continuity classification model are extracted from sampling paths of the previous publication work: the machining parameters, length, fairness criteria, the root mean square (RMS) contour errors, and dominant stage type of movement of each sampling path are calculated. The acceleration/deceleration (ACC/DEC) feedrate planning scheme is used to determine the feedrate at the transition corners. Simulations and experiments show that the proposed algorithm can realize accurately and efficiently continuity classification in real-time requirements under the conditions of machining accuracy.