Research and practices of large composite external wall panels for energy saving prefabricated buildings

The production process and application of large composite external wall panels (composite panels for short) are introduced in this paper. Composite panels with both load bearing and thermal insulation were formed by pouring normal concrete (NC) and ceramsite foamed concrete (CFC) continuously according to particular technological requirements, which made two layers into a seamless whole. The layers of NC and CFC are for load bearing and thermal insulation respectively. The composite panels were manufactured in the scale of industrial production, and applied to several energy saving prefabricated buildings successively, instead of polystyrene sandwich composite panels (sandwich panel for short) as external wall panels. There are several obvious advantages of the composite panel over the sandwich panel or outer benzoic board. Firstly, it solved the problems of durability of polystyrene and the complex production process of the sandwich pane, the production process of the external wall was thus greatly simplified. In addition, the fire risk was much reduced.