A two-stage thermally-coupled pulse tube cryocooler working at 35 K for space application

The attainment and maintenance of a low temperature environment is essential for aerospace cryogenic detectors to achieve their required performance. Developing cryocoolers with features of high efficiency, compact structure, and long lifetime is the main challenge for cryogenic detector cooling. In this paper, a high efficiency thermally-coupled two-stage Stirling type pulse tube cryocooler working at 35 K for HgCdTe long wave infrared detector cooling is designed and tested. The thermally-coupled type avoids gas distribution at cold side which minimizes the inter-stage influence. The whole cryocooler is driven by one linear compressor which enables compact structure. The influence of operation frequency and mean pressure is studied by numerical calculation and experiments to determine the optimum operation condition. Acoustic impedance characteristics of both stages and the whole cold finger are also analyzed by comparing performance of cryocooler with different frequency, mean pressure and structure dimensions. The distributions of acoustic power and phase angle are presented to study the relation between impedance characteristic and the cooling performance. Impedance match between compressor and cold finger is also discussed by analyzing the efficiency of the linear compressor and the performance of cryocooler with different pulse tubes. Under optimum impedance match and operation condition of a working frequency of 39.2 Hz and a mean pressure of 2.45 MPa, the cryocooler provides a cooling power of 1 W at 35.1 K with an input electrical power of 150 W, which indicates a relative Carnot efficiency of 5%. This is a rather high efficiency for developed Stirling type multi-stage pulse tube cryocooler working at 35 K with only inertance tubes as phase shifter. The development of this cryocooler lays a solid base for the further optimization to realize a competitive candidate for aerospace cooling requirements.