Effects of graphene nanosheets decorated by cerium stannate on the enhancement of flame retardancy and mechanical performances of flexible polyurethane foam composites

As one of the most used polyurethane, flexible polyurethane foam (FPUF) still confronted highly flammable problems. However, current flame retardant employed in FPUF deteriorated the other utilization performances, such as mechanical properties. In this work, cerium stannate decorated graphene nanosheets (GNS@Ce2Sn2O7, GCSO) was prepared to fabricate flame retardant FPUF composites. Compared to pure FPUF, the tensile strength and average compression strength of FPUF composites accomplished 100 and 412% increase, respectively, while the average rebound was basically maintained. In contrast to pure FPUF, total heat release and total smoke production of FPUF composites displayed a 42.2 and 75.1% reduction, respectively. Furthermore, the released toxic gases (such as, CO2, CO and NOx) during combustion were greatly decreased. These results were due to the catalytic and barrier effect of GCSO promoting the formation a high-quality char residue with a compact, intact and dense morphology. Therefore, it provides a facile method to fabricate FPUF composites with advanced comprehensive performance for the furniture field.