Deformation Behaviors and Mechanical Mechanisms of Double Primary Linings for Large-Span Tunnels in Squeezing Rock: A Case Study

Large deformation has always been a focus and difficult issue in the construction of deep-buried tunnels in squeezing rock. Previous studies mainly focused on the large deformation of medium and small span railway/highway tunnels in soft ground. However, there are limited researches on the large deformation control methods for large-span (three-lane) highway tunnels constructed in unfavorable geological environment. Based on the Lianchengshan Tunnel of the Baoji-Hanzhong expressway in Shaanxi Province, China, this paper studied the deformation behaviors and mechanical mechanisms of a large-span tunnel excavated in chlorite schist formation with single primary lining method and double primary lining method by in-situ test and numerical simulation. The achieved results indicate that the double primary lining method is much more effective than that of the single primary lining method in restraining the deformation of surrounding rock, and the maximum vertical displacement and horizontal convergence are reduced by 67% and 66%, respectively. The support method of double HK200b-type steel sets combined with large-diameter foot reinforcement bolt (FRB) and deep invert could effectively control the large deformation of the case tunnel, which effectively avoided the supporting structure failure, repeated clearance invasion and multiple reshaping work caused by the single primary lining method and conformed to the energy-saving construction concept of “no clearance interfering, no support reshaping” of tunnels in squeezing ground. Simulation analysis of surrounding rock deformation, supporting structure stress and plastic zone distribution was performed to evaluate the support effect of the two deformation-controlled methods. Finally, the deformation and stress characteristic curves of rock-support of the two deformation-controlled methods were established, which revealed the supporting mechanism of double primary linings for large-span tunnels in chlorite schist. The research results can provide a theoretical basis and practical reference for the large-deformation control of similar large-span tunnels in squeezing rock.