Tribologic analyses of a self-mated aluminium contact used for overhead transmission lines

The lifetime of aluminium components is often limited to their poor wear resistance. One example for such aluminium applications are overhead transmission lines. The sore points of these lines are the segments where the aluminium conductors are fixed to the line supports. The fixation is commonly realized via aluminium suspension clamps. Here, a superposition of different loads like traction and bending stresses, clamping forces and different types of wear occurs. To investigate the wear behaviour in these peculiar points, tribologic model tests were carried out. Within the tests, overhead conductor wires and aluminium plates, extracted from suspension clamps were reciprocally slid against aluminium plates (cylinder-on-plate test). The COF and a wear related parameter were recorded constantly. Subsequently, the loaded surfaces were analysed using confocal laser and electron scanning microscopy as well as energy dispersive X-ray spectroscopy. The investigation detected the formation of an oxidized tribologic layer between both components. The tribolayer, which mayor part adhered on the suspension clamps, was mostly formed from material removed from the conductor wires.