Synthesis of flexible polyurethane foam for applications in planar orthosis using the response surface methodology

In this work, the process for the formulation of flexible polyurethane foam is presented following a design of experiments for mixtures. The proportion of polyol, diisocyanate, and crosslinker was considered as factors. The response variables considered were foaming time and reaction temperature. The result of the experiments showed that there is an area where the foam formulation is better. This zone is closed with 5% crosslinker, 50% polyol, and 45% diisocyanate, in this formulation denser foams with more uniform bubbles were obtained