Silicon Nano-Pillar Test Structures for Quantitative Evaluation of Wafer Drying Induced Pattern Collapse

Silicon nano-pillars as test structures for quantitative evaluation of advanced wafer drying are presented. The method consists of the use of pillar structures with an aspect ratio up to 28 in combination with top-down SEM inspection and subsequent image analysis for quantification. The test vehicle allows characterizing cleaning techniques by a threshold aspect ratio below which value the features do not collapse. As such, a higher critical aspect ratio corresponds to a superior wetting/drying method. Furthermore, as the metrology is specific and includes cluster size distribution analysis, it can bring new insights in the mechanism of pattern collapse.