Characterization of spray formed Al-alloys — A Review

A review on the characterization of mechanical, metallurgical, porosity, tribological and corrosion properties of spray deposited Al-alloys are presented in this paper. Al-alloys are potentially used in various applications specifically in bearing materials, aerospace due to low weight to high strength, proper lubrication, excellent wear and corrosion resistance. Al alloys being processed through spray forming technology, which possesses lower processing steps than the other conventional methods like ingot and powder metallurgy. Characterization of Al alloys spray deposits is carried out before and after mechanical processes to know their behaviour. Reviewed the characterization deportment of Al-alloys before and after spray deposition, effect of mechanical process like cold rolling, extrusion, aging, hot rolling, hot extrusion etc. and porosity on the metallurgical, hardness, tensile strength, elongation, tribological and corrosion properties.