Aerosolization and Characterization of Carbon Nanotube and Nanofiber Materials: Relationship between Aerosol Properties and Bulk Density

Potential inhalation of fibrous carbon nanomaterials depends on the manufacturing/handling process and their tendency for air dispersion. Because of the large variety of carbon nanotube and nanofiber (CNT and CNF) products, with varying physical and chemical properties, characterization of these materials and their associated exposure risks is challenging. In this study, we aerosolized different types of CNT and CNF materials using an acoustic generator (AG) and characterized their aerodynamic and physical properties. The generation characteristics of the AG for the different CNT and CNF materials were investigated by measuring aerosol number concentrations and its decay properties with time. Airborne particle properties such as mobility and aerodynamic diameters were measured using mobility and aerodynamic particle sizers. The bulk and effective densities of the powder and aerosol were obtained by measuring the mass and volume of the bulk material and aerosol particles, where effective density was calculated by a tandem mobility-mass technique. The relationship between the aerosol properties (i.e., particle size, concentration, and dustiness) and bulk density of the material was also investigated to understand the potential for dispersion in air. The results showed that the aerosol concentration decay for each nanomaterial has a unique time constant, and that the rate of decay is positively correlated with the bulk density of the powder: the lower the bulk density, the slower the concentration decay. The aerodynamic diameter increased with increasing bulk density, while the mobility diameter showed the opposite trend. In general, bulk density is smaller than the particle effective density, and the effective density tends to approach the bulk density as particle size increases. Also, the bulk density of the fibrous nanomaterials tested in this study showed a reasonable correlation with dustiness data obtained from both our measurements and the literature, which was relatively weak for non-fibrous powders. This study indicates that more loosely agglomerated CNT powders, with lower bulk densities, would be more readily dispersed, and the dispersed particles remain airborne for longer periods. Depending on particle size, such materials can pose higher exposure risks due to their ease of dispersion and longer residence times.