Optimization of optical losses in waveguide component manufacturing

We report on the development and optimization of key performance properties of multimode silicone polymer waveguides, manufactured for 850 nm optical propagation. These developments are based on photopatternable, mechanically flexible, low-loss, gradient index waveguides. Cross sectional waveguide core sizes ranging from 40 mu m x 50 mu m to greater than 60 mu m x 60 mu m are assessed with optical analysis of component losses such as crossings and coupling between OM4 fiber and waveguide. Assessments of these values, led to optimization of waveguide size and lower total optical system losses. Methods of manufacture, preparation, and analysis are discussed in detail along with performance results.