A novel polypropylene composite filled by kaolin particles with β-nucleation

Kaolin-filled polypropylene (PP) composites generally form α-crystal due to the effect of kaolin with α-nucleation. The transition from α- to β-nucleation of kaolin has been investigated, and a novel kaolin with β-nucleation (β-kaolin) and kaolin-filled PP composites with high β-crystal content were prepared first. The DSC and WAXD results indicated that the β-kaolin exhibits stronger β-nucleating ability than CaPA as β-nucleating agent for PP crystallization. It is found that the β-crystal content has been influenced little by filler contents in β-kaolin-filled PP composites. Mechanical properties and spherulitic morphology of filled PP composites was characterized. The synergistic effect of filler and β-crystal significantly improved impact strength of kaolin-filled PP composites.