Reconstructed and analyzed X-ray computed tomography data of investment-cast and additive-manufactured aluminum foam for visualizing ligament failure mechanisms and regions of contact during a compression test.

Three stochastic open-cell aluminum foam samples were incrementally compressed and imaged using X-ray Computed Tomography (CT). One of the samples was created using conventional investment casting methods and the other two were replicas of the same foam that were made using laser powder bed fusion. The reconstructed CT data were then examined in Paraview to identify and highlight the types of failure of individual ligaments. The accompanying sets of Paraview state files and STL files highlight the different ligament failure modes incrementally during compression for each foam. Ligament failure was classified as either “Fracture” (red) or “Collapse” (blue). Also, regions of neighboring ligaments that came into contact that were not originally touching were colored yellow. For further interpretation and discussion of the data, please refer to Matheson et al. (2017) [1].