Numerical Analysis Technique to Estimate the Reliability of a Disc Brake System – Hot Judder Simulation

Hot judder characteristics of a ventilated disc brake system are discussed. Three dimensional finite element models of the ventilated disc, pads and pistons are created, and a fully coupled thermo-mechanical analysis of the hot judder phenomenon of the disc brake system is performed using SAMCEF. The brake dynamo test is carried out according to the high speed judder test mode. The evolution of the temperature distribution on the disc surface is described, and the hot spot generation process is investigated. The simulation results such as the maximum disc temperature, BTV are compared to the data from the dynamo test, and the reliabilities of the analysis technique and simulation model presented in this paper are verified.