Direct Hydrocarbon Leakage Detection Of Pipelines Using Novel Carbon Nanotube Nanocomposites

Leakage in pipelines carrying oil and natural gas cause significant financial losses and extreme environmental damage and endanger public safety. This study describes the design and fabrication of a cost-effective in situ carbon nanotube (CNT) reinforced polymeric nanocomposite based sensor network system for direct hydrocarbon leak detection. CNT nanocomposites offer a unique approach to pipeline leak detection, where the sensing mechanism is attributed to the effect of physically absorbed hydrocarbon molecules between CNTs on the inter-CNT conductivity. A spray system was developed for atomizing the nanocomposite solution into microscopic droplets that produce an ultra thin coating. The spray also keeps the sensor flexible and easy to implement on any surface, such as pipeline joints and weld sections. The proposed system provides direct hydrocarbon detection with high sensitivity for the gas and liquid hydrocarbon products that pipelines carry.